l Specification
1.Filling nozzles head optional 6-20 nozzles
2.Corrosive liquid nozzles head material : Titanium alloy and PP/PVDF/PFA material
3.Viscous nozzles head material:Stainless steel 316L
4.Filling speed from 2000BPH-15000BPH
5.Suitable bottle capacity 50ml-5000 ml
6.Filling accuracy ±0.1%
7.Anti explosive motor
8.PLC:Siemens operation screen
9.Supply power:220V/380V
10.Machine weight:550kg
11.Power:1.5Kw
12.Air pressure:0.4Mpa-0.6Mpa
13.Applicable bottle diameter:Ф30mm-Ф100mm
14.Machine size:2000mm * 1200mm * 2300mm
l Detergent filling machine material
1.Material contact parts uses 304/316L stainless steel pipelines with sanitary points adopt quick-connect interface;
2.The servo motor controls the submersible filling method of the ball screw driving the filing head with the variable speed filling function,the filling head can be increased with the increase of the liquid level and synchronized with the liquid level,which can reduce the foam production during the filling of the easy-foaming materials, prevent the bottle mouth pollution caused by material overflow,and effectively improve the production capacity:
3.The servo motor drives a stable double-slide transmission mechanism,which ensures high-precision piston stroke and accurate filling.
4.According to special R&D and market feedback of high-viscosity filling machine. Our company developed a stainless steel sealed three-way valve. The three-way valve has a simple structure and reliable performance. The biggest advantage is its long service life, reliable sealing, and no leakage after a long period of use;
5.Piston Seals with tetrafluoride technology improve the wear resistance of the piston seals and have a good applicability to materials;
6.The anti bacterial liquid detergent filling capping label machine adopts high quality 304 stainless steel frame,and the parts in contact with the materials are all made of high quality 304/316L stainless steel,the anti-corrosion effect is good. Outsourcing stainless steel and glass door covers meet GMP requirements.
l Advanced intelligent operating system
Adopt PLC software support, adjust the amount only on the touch screen to set the target amount, the device can automatically increase or decrease to achieve the target amount color touch display, touch screen to complete all the operations, monitoring, operation instructions and other functions.
Stable filling function
The principle of functional separation is adopted to ensure that there is no filling during the filling process , which makes up for the instability of the floating filling at the same time
The filling process is closed without pollution
The anti bacterial liquid detergent filling machine is fully enclosed filling, in line with the national health requirements, to achieve health and pollution-free.
Introduction
Liquid detergent intelligent high viscosity filling machine for packaging of non-viscosity and high viscosity materials.The whole machine is an in-line structure, and it adopts the principle of servo motor driven filling and volumetric metering to realize high precision of filling dose.Using PLC control, touch type man-machine interface, the whole operation is convenient and intuitive. Optional high precision electronic scale automatic weighing data transmission system. dose adjustment is faster.
l Product detail
Buttons and rotary knobs
With emergency stop button,can protect the machine from damaged and keep the operator safe during working.The rotary knobs can be used for adjusting filling output.
Filling nozzles
With anti-dripping function,can control each nozzle separately. We also have the 2/6/8 nozzles filling machine,please send us message if you need it.
Groove and bottle separating plate
Anti-dripping groove help to clean the machine easily,make sure the machine is clean and works better.Bottle separating plate, can separate bottles accurately,can prevent from leaking and wasting bottles.
Adjusting part
This part can be used for adjusting the sensitivity of the electric eye,make sure the machine works accurately.
l Configuration
Items | Material | Specification | Remark |
Outer casing of the machine | Stainless steel 316L | 2mm | fastening |
Feeding container | Stainless steel316L | 1.5mm | |
Conveyor | Stainless steel304 | 2.2mm | weld |
Conveyor chain plate | Stainless steel304 | 3mm | |
Chain plate slider | Polymer wear-resisting material | ||
Conveyor driving wheel passive wheel | Nylon | 19 tooth | |
Drive sprocket axle | 304 Stainless steel | ||
Idler shaft | Nylon 304 Stainless steel | ||
Guard bar | 304 Stainless steel | Dianeter 12mm | Double block |
Landing gear | Stainless steel 304 | ||
Material container | Stainless steel 316L | Abrasive machining | |
Filling nozzle | Stainless steel 316L | Pneumatic filling head | The seals are made of PTFE |
Lower bracket | 304 Stainless steel | The small bracket is nylon | |
Tremie pipe | PTFE | Corrugated hose | |
Name | Quantity | Type | Brand |
PLC | 1 | 224 | Siemens Germany |
Touch screen | 1 | 7inch | Siemens Germany |
Servo motor | 1 | 1.5KW | Delta Taiwan |
Servo controller | 1 | ASD-D2-1521 | Delta Taiwan |
Button switch | 3 | Schneider France | |
Indicator light | 2 | 24V | Schneider France |
Intermediate relay | 1 | 12 groups | Schneider France |
Air switch | 1 | 20A | Delixi |
Power switch | 1 | 100A 24v | Taiwan Ming wei |
Optoelectronic switch | 3 | Pnp | Otonic nicks |
Emergency stop button | 2 | self-locking | Schneider France |
Air cylinder | 3 | 20x50 | AirTAC |
Air cylinder | 2 | 20x75 | AirTAC |
Magnet switch | 4 | AirTAC | |
Solenoid valve | 8 | 4v110 | AirTAC |
l Your accurate filling solution partner
1.Explosion proof design and highly accurate
MG, a leading global liquid filling machine manufacturer and supplier, can develop a totally customized filling/capping /label/packing machine to accommodate your specific product, bottle, plant layout. We are experts in explosion proof design and weight filling and capping machines are highly accurate, and we offer all the service and support you need, including equipment improvements to meet your anticipated production requirements.
2.Customized
Our wide range of capabilities include everything from small bottle filling machines to gallon bottle filling machine and experience in markets including chemical liquid,medical liquid,cleaning liquid and corrosive liquid.So entrust us to create customized equipment to meet your needs. You can be certain that we will deliver a machine that offers superior performance and durability when compared to anything else on the market. We give our customers peace of mind that comes from knowing they can count on our systems to do their jobs reliably and without trouble.
3.Highly skilled research and development group team
Our expert technicians design and manufacture liquid filling solutions with your process in mind. As innovative liquid packaging machine manufacturers, we continually strive to engineer and build new features that make your packaging more efficient and can help improve your bottom line.