Automatic Alcohol Liquid Filling Line

Automatic alcohol ethanol anti explosive liquid filling machine
1.Suitable filling liquid:alcohol ethanol,iodine and medical liquid
2.Motor:anti explosive motor
3.Nozzles head material:316L stainless steel
4.Nozzles head:8-20 nozzles
5.Piston sealing ring material:corrosion resistance PTFE

l Project case design：

l Specification

1.Filling nozzles head optional 6-20 nozzles

2.Corrosive liquid nozzles head material:Titanium alloy and PP/PVDF/PFA material

3.Viscous nozzles head material:Stainless steel 316L  

4.Filling speed from 2000BPH-15000BPH

5.Suitable bottle capacity 50ml-5000 ml

6.Filling accuracy ±0.1%

7.Anti explosive motor

8.PLC:Siemens operation screen

9.Supply power:220V/380V

10.Machine weight:550kg

11.Power:1.5KW

12.Applicable bottle diameter:Ф30mm-Ф100mm

13.Machine size:2000mm*1200mm*2300mm

14.Air pressure:0.4Mpa-0.6Mpa

l Alcohol filling machine material

316L stainless steel is used for the part in contact with the material(including the feeding box, piston cylinder, rotary valve, filling head, connecting hose using PTFE hose, other parts are national standard 310,316L,304 stainless steel, piston sealing ring using strong corrosion resistance PTFE , it prevents the possibility of corrosion from the material.

l Anti explosive motor

Explosion-proof motor is a kind of motor which can be used in flammable and explosive factory.

Explosion-proof motor as the main power equipment, usually used to drive pumps, fans, compressors and other transmission machinery.

It uses a flameproof enclosure to insulate electrical components that may produce sparks, arcing and dangerous temperatures from the surrounding explosive gas mixture.

However, this housing is not sealed, and the surrounding explosive gas mixture can enter the motor through the joint surface gap of the housing parts.

Explosion may occur when contacting with ignition sources such as spark arc dangerous high temperature in the shell. At this time, the flameproof shell of the motor will not be damaged or deformed, but also the explosive gas mixture around can not be ignited when the explosion flame or hot gas comes out through the gap between the joint surface.

l Advantage of alcohol filling machine

1.Control system ——Siemens PLC control system, filling dosage random fine tuning.
2.Operate interface——7 inches operation color screen interface, man-machine operation interface is simple, safe and reliable.
3.Improvements of Function——The bottle stopper has been increased to three groups, and the middle group has solved the problem of squeezing bottles and slanting bottles caused by more and more heavy bottles when multiple bottles are filled online.（choose）
4.Real-time alarm——Automatic alarm in case of failure, and automatic shutdown in case of major failure.
5.Electrical components ——International famous brands are used to ensure the safety, reliability and accuracy of the equipment.
6.Mechanical components ——The contact part with the material is made of high quality 316L stainless steel and non-toxic corrosion resistant PTFE hose.Other parts of the machine are made of 304 stainless steel.
7.Count detection——Real-time counting, direct reflection of work output.
8. Filling detection——No bottles not filling, not enough bottles not filling.
9.Function extension ——Special configuration can be made according to customer requirements, such as material sealing, heating, sterilization, exhaust, etc.
10.Maintenance ——The machine conforms to GMP requirements, can be easily disassembled, cleaned and maintained.
11. Upgrading of function——Optional our factory patented function: automatic production changeover device, the device can complete the automatic adjustment of bottle shape on the touch screen, can be completed in one minute from one bottle shape to another bottle shape, greatly saving the time of production changeover and manual adjustment can not guarantee the accuracy.This device has been granted China utility model patent, imitation must be prosecuted.

l Alcohol filling machine System integration

In the world of packaging machinery, just about everything is custom. Our engineers are experts in customizing MG packaging machinery for maximum performance, versatility, and efficiency. We will help design, execute and implement the perfect workflow or integrate with your existing equipment.

MG offers top of the line alcohol liquid filling machines that are designed to meet requirements set by regulators of the alcohol industry. We manufacture the ideal machinery to handle your alcohol filling needs and meet your production goals.

Machine for alcohol packaging machine has the following characteristics: filling tank, filling valves and other components in direct contact with the material are high-quality stainless steel or non-toxic materials, in line with food hygiene requirements: use of resistant seals hot rubber to meet the high-temperature sterilization process of user requirements: PCL programmable controller used to realize from the bottle into the machine to the packaging of finished using the automatic control of frequency control, easy to transfer the user to adjust prepared to meet the different process on the capacity requirements; using isobaric filling principle and popular spring-loaded valves, ensuring the quality of the alcohol, using an advanced magnetic clutch adjustment screw cap torque device to ensure the quality of the blocks.

l Packaging machines needed to complete an alcohol filling system

In addition to a liquid alcohol filling machine, you will need a capping machine, labeling machine for the alcohol filling line, and conveyors to move the containers between machine stations. MG offers a selection of machines for each function, ensuring that your alcohol bottles will be filled efficiently and safely. All contact surfaces are stainless steel, making our machines corrosion resistant and easy to sanitize.

Our MG sales engineers are liquid packaging experts, and they are proud to offer their clients a wide variety of different alcohol bottling equipment. Our alcohol filling machine is manufactured to the strictest quality standards in sanitary conditions that ensure we deliver the best possible products to our valued customers. The alcohol filling machine we offer our clients is ideal for filling a variety of liquids from water thin to highly viscous products.

l The difference of explosion-proof motor

1. Different grades

The explosion-proof grade of CT4 explosion-proof motor is ExDIICT4, and the explosion-proof grade of BT4 explosion-proof motor is ExDIIBT4, and the protection grade is lower than that of CT4 explosion-proof motor.

2, Applicable gas environment is different

CT is the explosion-proof grade of acetylene hydrogen gas. If there is acetylene hydrogen gas in the environment, the explosion-proof motor of CT level should be used, while BT can not be used in the operation place of acetylene gas. It is only the definition of explosion-proof in the middle grade/

l Your accurate filling solution partner

1.Explosion proof design and highly accurate

MG, a leading global liquid filling machine manufacturer and supplier, can develop a totally customized filling/capping /label/packing machine to accommodate your specific product, bottle, plant layout We are experts in explosion proof design and weight filling and capping machines are highly accurate, and we offer all the service and support you need, including equipment improvements to meet your anticipated production requirements.

2.Customized

Our wide range of capabilities include everything from small bottle filling machines to gallon bottle filling machine and experience in markets including chemical liquid,medical liquid,cleaning liquid and corrosive liquid.So entrust us to create customized equipment to meet your needs. You can be certain that we will deliver a machine that offers superior performance and durability when compared to anything else on the market. We give our customers peace of mind that comes from knowing they can count on our systems to do their jobs reliably and without trouble.

3.Highly skilled research and development group team 

Our expert technicians design and manufacture liquid filling solutions with your process in mind. As innovative liquid packaging machine manufacturers, we continually strive to engineer and build new features that make your packaging more efficient and can help improve your bottom line.