Automatic Bottle Unscrambler Machine

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Automatic bottle unscrambler means automatic bottle feeder with hopper designed and manufactured by MG is placed at the inlet of your automatic packaging line.Help the bottle automatic move to conveyor before the filling machine work for filling the liquid to bottle.This complementary solution allows you to continuously and automatically feed the bottles to be filled, capped and labeled, allowing you to further optimize your production rates.its work for any shape bottle and adjust speed according the filling machine work speed.

TAGS

unscramble machine,bottle unscrambler,automatic bottle unscramble

l Automatic unscramble machine specification

Manufactured in stainless steel, our automatic bottle straightener is easily controlled by an intuitive touch screen and adapts to the speed of the other packaging stations(automatic filling, automatic capping/screwing, automatic labeling).Initially developed for the cleaning liquid bottle,our automatic feeder is perfectly suited for packaging (automatic filling line) products from the cleaning liquid bottle and chemical liquid bottle and medical liquid bottle .

The MG automatic feeder is compatible with complete packaging lines designed and manufactured by MG for the automatic filling, capping and labeling of liquid products.

Features:patent technology,bottle size similar in the bottle unpacking machine does not replace any fixture,do not make any adjustment under the premise of the realization of the bottle at the same time, with large capacity feeder,more cost saving, improve efficiency, reduce the failure rate.

The bottle unscrambler machine mainly arranges the bottles that need to be washed, filled and labeled into a row before washing, filling and labeling, and orderly inputs them into the conveyor belt of the next process, so as to facilitate the orderly work of the next process, convenient for manual operation, efficient and convenient, and greatly saves labor. The main material is stainless steel, in line with the pharmaceutical industry GMP standard,is the ideal equipment for enterprise production.

l Operation process:

First of all, the conveying output rail port of the bottle unscrambler machine is connected to the inlet of the next process, so that its height is consistent with the conveying of the next process, and the mouth is aligned.Then put the empty bottle into the feeding machine, connected to the power supply, the motor began to rotate, the turntable began to rotate,the bottle vane high speed rotation,began to put the bottle,one by one, regular dial into the turntable groove, thus one by one into the predetermined output track. By the governor can adjust the speed of the bottle unscrambler machine,so that it is consistent with the next process.When the bottle feeding machine is not much,the need to add bottles, to ensure smooth production.

l Specification:

Power supply:220V, 50-60Hz

Main material:Stainless steel

Bottle feeding speed:30-60 bottles/min (according to product size)

Finishing disc diameter:650mm (optional)

Motor speed:adjustable

Dial blade:Silica gel

Rotary table:Nylon

Product size:1000*1000*1300mm

Weight:200kg

l Automatic filling line accessory

1.Automatic capping machine

Automatic inline capping machine has four speed adjustable motors which separately used in lid arranging, sleeve lid,lid capping and conveying,in the capping process can be automatic arrange lid, automatic sleeve lid, automatic capping.As the capping machine use bottle clamping belt to ensure the bottles not fall down when lid sleeving and capping, this capping machine has simple structure, good steadiness, adjust convenient, no need to change spare parts, only need some adjustment. Suits for the round shape,rectangular flat shaped and irregular shape bottle capping for foodstuff,pharmacy,cosmetic, daily chemical, fertilizer and chemical industry.

Current supply: 220 V,50Hz (or according to client voltage requirement)

Power: 2.2kw

Capping Production speed:2000~9000 bottles/hour

Container month diameter:40-100mm

Suitable cap diameter:20-90 mm

Machine weight:650 kg

Machine dimension (LxWxH):2000x850x2050mm

2.Automatic filling machine 

1.Filling nozzles head optional 6-20 nozzles

2.Corrosive liquid nozzles head material:Titanium alloy and PP/PVDF/PFA material

3.Viscous nozzles head material:Stainless steel 316L

4.Filling speed from 2000BPH-15000BPH

5.Suitable bottle capacity 50ml-5000 ml

6.Filling accuracy ±0.1%

8.Anti explosive motor

9.PLC:Siemens operation screen

10.Supply power:220V/380V

11.Machine weight:550kg

12.Power:1.5Kw

13.Applicable bottle diameter:Ф30mm-Ф100mm

14.Machine size:2000mm*1200mm*2300mm

15.Air pressure:0.4Mpa-0.6Mpa

3.Automatic label machine

The machine adopts Germany advanced technology and high powered components small inertia servo motor to reach the real perfect labeling.The system carries out high response and highly reliability by the professional approved program controller of German Siemens CO.and Mitsubishi servo system,it carries out communication between machine and man by touch screen,the precision of the main machine can up to 0.01meter per min during the process of the sending label control.

4.Automatic case packing machine

Automatic case packing machine is an automagical equipment gathering the case opening,stocking,casing,sealing and other functions in one machine.We can also take the optional mechanical hand to achieve the labeling on the cases and cases stocking for further transportation.The stable speed of this machine can reach 4 cases per minutes.All the performances of the machine have been reach the top level technology of the world.

Speed:360 cases/hour

Case size:Min 300 x 250 x 200 mm,Max 600 x400 x 400 mm

Power AC:380 V 3P 50HZ 7500

Air pressure:>0.6 MPA

Air Consumption:<1 CMB/h

Dimension:4000*2000*2600mm

Weight:1200 kg

5.Automatic conveyor

Conveyor systems

Single,dual or triple conveyor extension

Manufacturing of MG conveyors (single, double or triple) in anodized aluminium or stainless steel with transfer curves (flex chains).The width of the conveyor and the motorization power are not standardized:we manufacture customized conveyors.

Stainless steel or polyethylene tube guides are integrated into the conveyor.This complementary solution allows to optimize your packaging line (automatic and semi-automatic filling and labelling machines).

Our custom conveyors/extensions can be adapted to all packaging machines and all automatic labelling machines, automatic filling machines and complete packaging lines designed and manufactured by MG.

MG variable speed conveyors are built to fit your production needs. They are available in a wide variety of lengths,widths,and construction materials and types.Both straight and curved configurations(L,S,and U-shapes)are available to help you maximize your production proficiency and fit your space requirements. The modular design allows you to add complete conveyors or extensions to your existing production line.Whatever your packaging environment may be,MG will manufacture the right conveyor to suit your needs.