1. Filling nozzles head optional 6-20 nozzles
2.Corrosive liquid nozzles head material:Titanium alloy and PP/PVDF/PFA material
3.Viscous nozzles head material:Stainless steel 316L
4.Filling speed from 2000BPH-15000BPH
5.Suitable bottle capacity 50ml-5000 ml
6.Filling accuracy ±0.1%
7.Anti explosive motor
8.PLC:Siemens operation screen
12.Applicable bottle diameter:Ф30mm-Ф100mm
Automatic piston servo filling machine
Hand washing foam liquid filling line is a kind of high tech filing equipment which is programmable by microcomputer(PLC)photoelectric sensing,pneumatic execution in one high-tech fling equipment.This model is specially used for liquid cleaning,such as:liquid hand sanitizer,hand wash,liquid detergent,laundry detergent and pesticide chemical liquid filling.Filling accuracy,no bubbles,no leakage.Suitable for filling different types of containers,it can switch fling specifications in a few minutes with short filling cycle and high production capacity.No need to add spare parts to replace the filling specifications,just to make adjustments can be completed.Users can choose the filling volume according to their own production capacity to determine the number of filling heads,ouch-type operation color screen can display the production status.operating procedures,filing methods.etc.The screen is intuitive,simple operation,easy maintenance.Each filling head is equipped with a bottle-neck setting to ensure accurate injection alignment.
The design uses a straight-line method of grouping bottles-in and bottles-out to expand the filing function.Containers of various shapes can be filled effectively in this equipment.The international advanced gas filling valve is selected to ensure no leakage or drooling in the filling process.The powerful PLC software supports the ideal filling operation and man-machine interface.All operations are completed on the touch screen.
Filling uses fixed runner parameters to control the filling time to achieve different metering filing.The precise time for pneumatic valve filling can be set to 0.01 seconds which can enable the measurement accuracy to be controlled within ±0.1% error range,reduce unnecessary material loss,and improve user economic efficiency.The metering of each filling head can be individually adjusted to achieve consistent filling metering.The machine has set the bottle entry technology program,and no bottle or no counting is not filled.The filling is only started when the number of bottles recorded by the counter matches the set number of filled bottles.The amount of filling can be adjusted to the required amount of filling,and then fine tuning,you can get the ideal filling measurement accuracy.
Why choose piston filling machine?
This is a high degree of automation of the linear servo piston filling machine.The PLC system control piston operation,with photoelectric conversion and pneumatic action of high tech filling equipment.The whole machine frame,shell,moving parts,etc.are made of stainless steel,quality assurance.The whole machine is designed and manufactured according to GMP specification.
The first step in determining a liquid filling solution that meets your needs is to understand the fundamentals of the product.Identify whether your product is watery,semi-viscous,or very viscous and heavily viscous.This will help you identify possible device solutions,or those options now fall outside the usability area due to product viscosity.Product viscosity can affect several aspects; The type of metering system you have,your fill rate,and a number of other important variables in the production equation.Accurately identifying product viscosity is a big step in the right direction.
Maintenance & Service
We believe in a proactive approach to equipment upkeep.We can put together a plan where we take the worry out of your plant operations with a cadence of wear part replacements and preventative maintenance plans tailored to your needs and schedule.All our maintenance efforts are supported by our experienced and trained service technicians.
Our piston fillers can be used for gel-based hand sanitizers and soaps.Our equipment is manufactured to handle liquids of any viscosity.Water based hand sanitizers and soaps can use piston filling machines as well as other filling equipment.The team at Filling Equipment will work with you to determine the most optimal engineering for your specific applications so that you always have the right equipment for your specific requirements.
The automatic piston filling machine adopts quantitative filling of the plunger bottle-in,positioning,filling and bottle-out are all automatically controlled by the PLC,conforming to the GMP standard.Applicable for medicine,daily chemicals,pesticides and fine chemicals,and other varieties of product filling.
1.Touch screen operation interface;
2.Up and down movement type filling,effectively prevent the foam from being produced,easy to take apart and wash;
3.The filling accuracy can reach ± 0.1%;
4.The filling cylinder is ground,unique filling valve design,no leakage;
5.With no bottle no filling and automatic bottle stop function;
6.Design different positioning devices according to the actual situation of the bottle;
7.The equipment is easy to clean,can be disassemble without tools,it can also be cleaned online or high temperature sterilization;
8.PLC programmable control use Siemens;
9.Frequency converter adopts France Schneider;10.Pneumatic components adopt Taiwan Airtac;
11.Material contact parts are made of 304# stainless steel;
12.The equipment meets the hygiene and safety standards.The user can choose the glass protective cover.
Instructions for straight line liquid filling machine
The straight-line filling machine adopts a split structure,that is,each part and each filling head part are single.This can be more convenient and flexible in the later maintenance and maintenance,the operator is easy to operate,and easy to understand.The liquid filling machine can be used for many years with only periodic upgrades and replacement of components.
Straight-line liquid filling machine is through the cylinder forward and backward movement at the same time with the frequent rain in the cylinder piston to reverse movement,so that the front chamber of the cylinder produces negative pressure,and the signal valve to control the stroke of the oxygen cylinder,can adjust the filling volume,so as to achieve the filling effect.
The equipment will be affected by the following factors during its operation:
1.The filling accuracy of the liquid filling machine will be affected by the stability of the air pressure,the uniformity of the material,the filling speed,etc.
2.The filling speed of the hand washing foam liquid filling line will be affected by the following factors,such as the viscosity of the material,the stroke of the cylinder,the size of the filling nozzle,and the operator's proficiency.
Photoelectric adjustment points:
1.Adjust the height of the photoelectric induction head to detect the position of the bottle.
2.Adjust the distance between the photoelectric induction head and bottle to get a great sensitivity.
3.Make the bottle to the position of the induction head and the space between the bottles to the position of the induction head,can have a large ratio of light and shade.Move the sensor head sideways so that the sensor head is in the gap between the second and third bottles when the choke pawl is extended to encase the bottle.