l Project case design:
l Specification
1.Filling nozzles head optional 6-20 nozzles
2.Corrosive liquid Nozzles head material:Titanium alloy and PP/PVDF/PFA material
3.Viscous Nozzles head material:Stainless steel 316L
4.Filling speed from 2000BPH-15000BPH
5.Suitable bottle capacity 50ml-5000 ml
6.Filling accuracy ±0.1%
7.Anti explosive motor
8.PLC:Siemens operation screen
9.Supply power:220V/380V
10.Machine weight:550kg
11.Power:1.5Kw
12.Applicable bottle diameter:Ф30mm-Ф100mm
13.Machine size:2000mm * 1200mm * 2300mm
14.Air pressure:0.4Mpa-0.6Mpa
l Hydrogen peroxide filling line features
1.The machine filling process is controlled by PLC microcomputer, easy to operate,accurate measurement,precision up to 0.1%.
2.Seal the mouth of the bottle while filling,and the liquid flows downward along the bottle wall.Good control of foam caused by liquid impact during filling.Prevent the overflow of liquid.
3.Equipped with perfect overload protection device,can effectively protect the safety of equipment and operators.
4.Adopt the technology of direct connection between the air feed channel and the bottle feeding dial wheel,which cancels the bottle feeding screw and the conveying chain,and it is simple and easy to change the bottle shape.
l Configuration
Item | Material | Specification | Remark |
Outer casing of the machine | PP(polypropylene) | 10mm | Weld |
Feeding container | PP(polypropylene) | 10mm | Weld |
Conveyor | PVC | 10mm | Weld |
Conveyor chain plate | PP | 10mm | |
Chain plate slider | Polymer wear-resisting material | ||
Conveyor active wheel passive wheel | Nylon | 19toothed | |
Drive sprocket axle | 304 | ||
The driven shaft | 304 | ||
Guard bar | Nylon PP | Double block | |
Undercart | Stainless steel | ||
Undercart | Titanium alloy | ||
Filling nozzle | Titanium alloy | ||
Internal guardrail of filling machine | Titanium alloy | ||
Bottle clamp device | Titanium alloy | ||
Gantry bracket | Titanium alloy | ||
Translational hollow bushing | 316l stainless steel | ||
Filling nozzle | Titanium alloy | ||
Discharge valve | PP | 20 ball valve | Weld |
Steel wire tube | PP | Bellows | |
Name | Quantity | Model | Brand |
PLC | 1 | Siemens | |
Touch screen | 1 | 7inch | Siemens |
Motor | 1 | 370w | Zhongyi |
Button switch | 3 | Schneider, France | |
Indicator light | 2 | 24v | Schneider, France |
Intermediate relay | 1 | 4group 24v | Schneider, France |
Air switch | 1 | 20a | Delixi |
Power switch | 1 | 24v | Ming wei Taiwan |
Optoelectronic switch | 3 | Pnp | Otonyx |
Emergency stop switch | 2 | Self-hold | Schneider, France |
Air cylinder | 3 | 20x50 | AirTac |
Air cylinder | 2 | 20x75 | AirTac |
Magnet switch | 6 | AirTac | |
Magnetic valve | 30 | 4v110 | AirTac |
l Why choose hydrogen peroxide filling capping and label machine?
Hydrogen peroxide is a chemical compound with the formula H2O2. In its pure form,it is a very pale blue liquid,slightly more viscous than water. It is used as an oxidizer, bleaching agent, and antiseptic.Concentrated hydrogen peroxide, or "high-test peroxide", is a reactive oxygen species and has been used as a propellant in rocketry. Its chemistry is dominated by the O–O bond.
Hydrogen peroxide is the simplest peroxide (a compound with an oxygen–oxygen single bond). It slowly decomposes in the presence of light.Hydrogen peroxide is typically stored with a stabilizer in a weakly acidic solution in a dark colored bottle. Hydrogen peroxide is found in biological systems including the human body. Enzymes that use or decompose hydrogen peroxide are classified as peroxidases.
Hydrogen peroxide is a mild antiseptic used on the skin to prevent infection of minor cuts, scrapes, and burns. It may also be used as a mouth rinse to help remove mucus or to relieve minor mouth irritation (e.g.,due to canker/cold sores, gingivitis). This product works by releasing oxygen when it is applied to the affected area. The release of oxygen causes foaming, which helps to remove dead skin and clean the area.This product should not be used to treat deep wounds, animal bites, or serious burns.
l Automatic filling line accessory
The automatic filling line has the functions such as automatic filling and and screw type bottle feeding, bottle detecting (no bottle no filling,no bottle no cap feeding system), connect automatically label machine and packing machine .
1.Automatic unscrambler machine
It is able to arrange for the bottle in line erectly to next feeding procedure, easy linking in line The equipment has beautiful figure, advanced design, novel structure. Stably running, low noise, easy operation and cleaning.
Filling quantity:100-5000 ml plastic bottle
Yield of arranging:≥99%
Power supply:220 V 50Hz
Speed control:Motor adjusting speed
Single machine noise:≤60 dB
Weight:Approx.500 Kg
Production capacity: 80-120 b/min
2.Automatic filling machine
1.Filling nozzles head optional 6-20 nozzles
2.Corrosive liquid Nozzles head material:titanium alloy and PP/PVDF/PFA material
3.Viscous Nozzles head material:Stainless steel 316L
4.Filling speed from 2000BPH-15000BPH
5.Suitable bottle capacity 50ml-5000 ml
6.Filling accuracy ±0.1%
7.Anti explosive motor
8.PLC:Siemens operation screen
9.Supply power:220V/380V
10.Machine weight:550kg
11.Power:1.5Kw
12.Applicable bottle diameter:Ф30mm-Ф100mm
13.Machine size:2000mm * 1200mm * 2300mm
14.Air pressure:0.4Mpa-0.6Mpa
3.Automatic capping machine
automatic inline capping machine has four speed adjustable motors which separately used in lid arranging, sleeve lid, lid capping and conveying,in the capping process can be automatic arrange lid, automatic sleeve lid, automatic capping. As the capping machine use bottle clamping belt to ensure the bottles not fall down when lid sleeving and capping, this capping machine has simple structure, good steadiness, adjust convenient, no need to change spare parts, only need some adjustment. Suits for the round shape, rectangular flat shaped and irregular shape bottle capping for foodstuff,pharmacy, cosmetic, daily chemical, fertilizer and chemical industry.
Current su