l Fully automatic palletizer machine
1.Product model:MGZBD-18 palletizer
2.Stacking speed:5-20 times/min
3.Applicable products: plastic frame,film wrapped products,carton products,woven bags,buckets.
4.Height:1800mm
5.Compressed air 0.4-0.6MPa,30L/min
6.Weight:2500kg
7.Applicable pallet:1* 1.2m,
8.Loading capacity of each floor:≦260KG
9.Loading capacity:≤2000KG per support
10.Voltage/power three-phase five wire, AC380V/ 50Hz, 10KW
11.Control voltage:DC24V
12.Model size:(L*W*H)3940*3300*3550mm
13.Scope of application:bottled water, carton, transit box, etc.
l Structural features:
The palletizer machine is equipped with a monitoring device for the quantity of containers stored in the feed chain, and the production speed is automatically adjusted according to the monitoring data.The structure is simple and easy to maintain, the door of the control cabinet is installed with sealing tape, and equipped with high quality ventilation filter device.The equipment is equipped with multi-layer alarm indicator light, which can indicate different faults (the faults that need to be reset, the faults that need to be reset, the faults that need to be reset, and the operating instructions, etc.).The program design is reasonable, has the fault prompt function.It can stop automatically when the box stacks appear crooked, falling and scattered.
The palletizer machine is equipped with safety net, operation platform, maintenance platform and its supporting column are treated with hot dip zinc.The conveying part of the guard plate (thickness is not less than 2mm), legs, guardrail cage (support rod diameter 16mm) and other stainless steel material (SUS304), chain plate using Huangshan chain factory production of 1CR13 chain plate, the use of oil-containing nylon processing split sprocket.The safety protection device can stop the machine and alarm automatically in case of any abnormality.Standard spray machine frames are sandblasted to 2.5 grade in accordance with SIS regulations and are oiled by solvent.
Name | Specification |
Robot system | Robot(er180-3100) |
Control cabinet | |
Flex pendant | |
Pedestal | Robot pedestal(carbon steel welded) |
Claw hand | (stainless steel+aluminum alloy) |
Right angle push conveyor | Length 2000mm, effective width 350mm, high 680mm (stainless steel bracket+stainless steel roller) |
Climbing belt conveyor | Length 2000mm, effective width 500mm, high 500~1000mm (stainless steel bracket+stainless steel roller) |
quare roller formation conveyor | Length 2500mm, effective width 500mm, height 1000mm (stainless steel bracket+stainless steel roller) |
Compaction belt conveyor | Length 1300mm, effective width 500mm, height 1000mm (stainless steel bracket+stainless steel roller) |
Waiting stacking device | Length 1040mm, effective width 1000mm, high 1000mm (carbon steel support+galvanized roller) |
Tray fixture device | Stainless steel+aluminum alloy |
Security fence | Safety grating,mesh,column, etc. (carbon steel spray) |
Electric controll system | Siemens |
Engineer debugging | Engineer debugging (system checking) |
Engineer debugging (full production line checking) |
l Machine configuration description:
Human-machine interface (touch screen) : VELLEN,B&T(Switzerland),Siemens
Low voltage electrical parts:Schneider,OMRON,CHINTAI
Motor reducer:Bonferi,Tianmai
Pneumatic components:SMC,Asahi,Bailing,Yadec
Servo motors:Mitsubishi,Siemens,Delta
Programmable Controller(PLC):Siemens,Mitsubishi,
Inverters:Mitsubishi,Delta,B&T(Switzerland),Siemens
l Working principle:
The finished product box is input from the single (double) channel conveying line, and directly conveyed to the conveying drum of the marshalling station on the conveying line. Under the action of the push plate controlled by the motor and pneumatic, it is pushed to the accumulation area of the marshalling station.
The finished product box is input from the single (double) channel conveying line. When the box body is transferred according to the need of palletizing format, it is moved by the rotating device when it enters the roller conveying line of the photoelectric sensor and pneumatic control rotating device from the conveyor belt. The finished product box is transferred according to the need Angle.
Through the automatic control of counting and photoelectric, proximity sensor coordination;The palletizing device on the marshalling station pushes the finished product boxes stacked according to palletizing format onto the transfer board of the palletizing main engine;The box body is arranged in a neat layer, and then enters the palletizing.
Lift or descend to the working height by electric motor and optoelectronic, close to sensor controlled conveying board; The conveyor plate moves to the top of the palletizer plate, and the baffle box device moves with the conveyor plate to put the whole layer of finished boxes neatly on the pallet. The conveying plate returns to the receiving box of the marshalling station. Repeat the action code to a preset number of levels.
The palletizing machine automatically places the pallet according to the signal of the photoelectric sensor and is conveyed to the palletizing station by the palletizing system. In front of the palletizing station, there is one or more (according to the capacity) waiting station. The palletizing station automatically follows up to the palletizing station after the output of the finished palletizing station. There are two or more finished product stowage locations (according to capacity) on the palletizing system; The finished stack is forked away by the forklift.