l Specification
1.Filling nozzles head optional 6-20 nozzles
2.Corrosive liquid nozzles head material : Titanium alloy and PP/PVDF/PFA material
3.Viscous nozzles head material:Stainless steel 316L
4.Filling speed from 2000BPH-15000BPH
5.Suitable bottle capacity 50ml-5000 ml
6.Filling accuracy ±0.1%
7.Air pressure:0.4Mpa-0.6Mpa
8.Anti explosive motor
9.PLC:Siemens operation screen
10.Supply power:220V/380V
11.Machine weight:550kg
12.Power:1.5Kw
13.Applicable bottle diameter:Ф30mm-Ф100mm
14.Machine size:2000mm * 1200mm * 2300mm
l Production Description
Automatic shampoo filling machine adopts servo motor precision control screw drive piston cylinder precise position movement,with Siemens programmable controller (PLC) and man-machine interface touch screen operation, the filling process is accurate and stable.Filling measurement adjustment can be directly input from the touch screen without changing other parts.Servo drive control technology,through the pulse electronic control of diving filling,the Stainless steel filling head accurately into the container for filling.
In the process of diving and lifting,change speed at the same time, so that the material does not contact the filling head,the appearance is pollution-free,and does not pollute the bottle mouth;Imported from Germany Siemens touch screen,simple and quick operation, manual/automatic filling at a glance, powerful man-machine interaction function easily solve the filling volume adjustment, measurement error adjustment,filling speed adjustment.
The special measurement adjustment memory storage function automatically stores the filling measurement, the filling with the same medium and the same quantity is directly called from the memory bank, no need to adjust the equipment again;The filling head is equipped with anti-drip device,so that the filling process does not drop liquid,does not draw wire,does not pollute the bottle mouth.
l Servo piston filling machine
The series of filling machine for liquid shampoo,hand sanitizer,liquid laundry detergent and other liquid viscous quantitative filling glass bottles.
1.High-precision:calibration capacity of 500 ml,the average error of ±0.15ml.
2.High capacity:filling volume can be 50-5000ml between any stepless adjustment.
3.A wide range:to replace the bottle can be adapted to a variety of bottle type,convenient and quick.
4.No broken bottles:a flexible bottle care device,not bottle height, short limit,the bottle is not in place,not broken bottle does not damage the machine.
5.Automatic protection:out of the bottle at the track wheel with overload clutch protection device,an automatic shutdown alarm anomalies.
6.Self-control level:level control Float level control valve device used to control the liquid level stability.
7.Electric adjustment:manual or electric synchronous continuous stepless adjustment quantitative,liquid crystal digital display accurate display.
8.The soft start: boot,the machine from low-speed rise to the set speed,no rigid impact,it will not break bottle injury machine.
l Feature
1.Adopt domestic and foreign famous brands of electrical and pneumatic components,low failure rate,stable and reliable performance,long service life.
2.Contact with shampoo are made of Stainless steel,simple disassembly and assembly,easy to clean,in line with standards.
3.Filling volume and filling speed adjustment is simple,with no bottle,no material stop filling,automatic feeding.Liquid level automatic control feeding,beautiful appearance.
4.The filling nozzle is submersible filling,which can effectively prevent the foaming or spilling of the filling material.
5.The filling nozzle is equipped with anti-drip device to ensure no wire drawing and no drip leakage.
6.It can quickly adjust and change bottles of different shapes and specifications without changing parts.It has strong applicability.
l Shampoo filling machine introduction
The production line adopts automation technology, imported PLC, imported detection, electric eye, frequency converter and other electrical components, pneumatic components have the characteristics of high efficiency,intelligence,wide adaptability and good stability.
The piston cylinder of the filling machine adopts grinding anti-wear metering cylinder,which automatically compensates the piston seal for long life.
The production line has stable operation, low noise and convenient maintenance,and fully meets the requirements of GMP certification. It is widely used in pharmaceutical disinfectant, daily chemical and other industries.
The shampoo filling machine is made of corrosion-resistant Stainless steel,easy to clean and disinfect,in line with national regulations and requirements.
The production line adopts imported sensor,accurate position control.
Adopt imported PLC and 7 inch touch screen man-machine interface, production parameter control, simple operation.
This kind of production line is more advanced, can be improved according to the different requirements of customers,can be made to fully meet customer needs of equipment.
l Configuration
Items | Material | Specification | Remark |
Outer casing of the machine | Stainless steel 316L | 2mm | fastening |
Feeding container | Stainless steel316L | 1.5mm | |
Conveyor | Stainless steel304 | 2.2mm | weld |
Conveyor chain plate | Stainless steel304 | 3mm | |
Chain plate slider | Polymer wear-resisting material | ||
Conveyor driving wheel passive wheel | Nylon | 19 tooth | |
Drive sprocket axle | 304 Stainless steel | ||
Idler shaft | Nylon 304 Stainless steel | ||
Guard bar | 304 Stainless steel | Dianeter 12mm | Double block |
Landing gear | Stainless steel 304 | ||
Material container | Stainless steel 316L | Abrasive machining | |
Filling nozzle | Stainless steel 316L | Pneumatic filling head | The seals are made of PTFE |
Lower bracket | 304 Stainless steel | The small bracket is nylon | |
Tremie pipe | PTFE | Corrugated hose | |
Name | Quantity | Type | Brand |
PLC | 1 | 224 | Siemens Germany |
Touch screen | 1 | 7inch | Siemens Germany |
Servo motor | 1 | 1.5KW | Delta Taiwan |
Servo controller | 1 | ASD-D2-1521 | Delta Taiwan |
Button switch | 3 | Schneider France | |
Indicator light | 2 | 24V | Schneider France |
Intermediate relay | 1 | 12 groups | Schneider France |
Air switch | 1 | 20A | Delixi |
Power switch | 1 | 100A 24v | Taiwan Ming wei |
Optoelectronic switch | 3 | Pnp | Otonic nicks |
Emergency stop button | 2 | self-locking | Schneider France |
Air cylinder | 3 | 20x50 | AirTAC |
Air cylinder | 2 | 20x75 | AirTAC |
Magnet switch | 4 | AirTAC | |
Solenoid valve | 8 | 4v110 | AirTAC |
l Why choose us?
Your accurate filling solution partner
1.Explosion proof design and highly accurate
MG, a leading global liquid filling machine manufacturer and supplier,can develop a totally customized filling/capping /label/packing machine to accommodate your specific product, bottle, plant layout.We are experts in explosion proof design and weight filling and capping machines are highly accurate,and we offer all the service and support you need,including equipment improvements to meet your anticipated production requirements.
2.Customized
Our wide range of capabilities include everything from small bottle filling machines to gallon bottle filling machine and experience in markets including chemical liquid,medical liquid,cleaning liquid and corrosive liquid.So entrust us to create customized equipment to meet your needs. You can be certain that we will deliver a machine that offers superior performance and durability when compared to anything else on the market. We give our customers peace of mind that comes from knowing they can count on our systems to do their jobs reliably and without trouble.
3.Highly skilled research and development group team
Our expert technicians design and manufacture liquid filling solutions with your process in mind.As innovative liquid packaging machine manufacturers,we continually strive to engineer and build new features that make your packaging more efficient and can help improve your bottom line.