Automatic Pesticide Filling Machine

Full automatic anti corrosive filling machine were primarily designed to handle high corrosive Pesticide liquid, with titanium alloy and PP/PVDF/PFA material and high speed filling system and Siemens operation system for avoid any corrosion.we promise that you’ll enjoy anti corrosive material and no spillage in your liquid filling line to increase your production efficiency and meet your deadlines.

l Project case design:

l Specification

1.Filling nozzles head optional 6-20 nozzles

2.Corrosive liquid nozzles head material:Titanium alloy and PP/PVDF/PFA material

3.Viscous nozzles head material:Stainless steel 316L  

4.Filling speed from 2000BPH-15000BPH

5.Suitable bottle capacity 50ml-5000 ml

6.Filling accuracy ±0.1%

7.Anti explosive motor

8.PLC:Siemens operation screen

9.Supply power:220V/380V

10.Machine weight:550kg

11.Power:1.5KW

12.Applicable bottle diameter:Ф30mm-Ф100mm

13.Machine size:2000mm*1200mm*2300mm

14.Air pressure:0.4Mpa-0.6Mpa

l Equipment accommodations for acids and corrosives

Anti corrosion pesticide filling machines are made from HDPE, and are designed to be able to stand up to the harsh environment that corrosive liquids create. Where standard metal components would normally dissolve, these machines are designed to withstand the chemical reaction. Corrosive-compatible machinery can be used with products such as:

Cleaning disinfection products

Chemicals

Bases such as sodium hypochlorite

Acids including hydrochloric acid

Water-thin and foaming corrosive liquids

l What makes corrosive-resistant machinery different?

The standards for machinery that corrosives will pass through are different than the standards for regular machinery. For instance, corrosive-resistant equipment is made with titanium alloy filling valves, HDPE construction, braided PVC tubing,polypropylene fittings, optional enclosures for ventilation and safety, and more. These machines are made with robust materials that hold up against corrosive environments, so you can rely on them to get the job done, time after time.

l Automatic pesticides filling line

Anti corrosive automatic pesticides filling machine guides, organizes, fills, and then releases bottles in an automatic bottle packaging line, such as a filling, capping, and labeling line. They can be programmed to reliably fill each bottle with a specified and precise volume of product and remove the necessity for an operator in the filling line. With an accuracy of ±0.1%, MG automatic filling machines fill bottles quickly and precisely. They can fill a wide variety of products, from light liquids to thick liquids with a viscosity up to 3000 centipoise.

Our automated liquid fillers are designed to provide customers with a flexible and easy to adjust automatic bottle filling machine, resulting in fast changeover times. The pumps on our automatic filling machines contact only the exterior of the filling tube and never come in contact with the product. As a result, cleanup is fast, worry free, and the potential for cross contamination is eliminated. Available in configurations of 8-20 filling heads, you will find an automated bottle filling machine suitable for your filling lines.  

MG automatic liquid filling machines include a convenient touchscreen menu. Real-time production information is featured here, such as the number of bottles filled and the production rate in bottles per minute. Settings can be changed and saved with ease, and filling programs can be stored for future use.

Automatic filling machines are used in the daily chemical industry, pharmaceutical industry, chemical industry, disinfectant industry, and many more.

l Anti corrosive filling machine application

Toilet cleaning liquid,detergent liquid,bleach liquid,disinfectant liquid,medical liquid hydrogen peroxide,hydrochloric acid, muriatic acid,vitriol,sulfuric acid production line.

l Why choose anti corrosive material?

In the filling environment, because the filling material will contain corrosive, strong acid, strong alkaline, if the use of ordinary filling machine equipment, not only can not meet the filling requirements, but also will erode the filling machine equipment, resulting in economic losses. Corrosion resistant filling machine is made of stearic polyvinyl chloride material, can be used to fill toilet cleaning agent, detergent and other kinds of strong acid and alkali and has a certain corrosive liquid.

In the process of filling production, in order to achieve a better filling effect, the material will be sneaked into the bottle, which can avoid the liquid splash in the filling process. The filling of different materials can realize quick line change, save the replacement time and avoid the waste of materials.

Although the corrosion resistance of the internal corrosion filling machine is good, the daily cleaning and maintenance work is also essential.Clean before and after use to avoid material residue on the equipment and affect the next filling.Dust on the surface can be wiped with a wet cloth to ensure that the surface is as bright as new.

l Anti corrosive filling machine feature

1.Electrical accessories of disinfectant filling machine are imported brands (Siemens Germany, Schneider France) and pneumatic components, with long service life, low failure rate and reliable performance.

2.Equipped with photoelectric intelligent identification, bottle filling, no bottle no filling function, PLC automatic control feeding.

3.Medical disinfectant filling machine filling volume adjustment is convenient, do not need to replace parts, can be applied to different specifications of bottles, easy adjustment, strong adaptability.

4.With no bottle no filling, automatic bottle into and out, automatic positioning filling, automatic control of liquid level and other functions, high degree of automation;The automatic alcohol disinfectant filling machine filling nozzle design is scientific and reasonable, equipped with anti-leakage device, filling does not leak, with the clean and sanitary material bottles and equipment.

Fertilizer pesticides are chemical agents used in agriculture to control pests and diseases and regulate plant growth. It is widely used in agriculture, forestry and animal husbandry production environment and family health prevention and mildew prevention for industrial products.There are many kinds of Fertilizer pesticides, which can be mainly divided into insecticides, acaricides, rodenticides, nematocides, moulicides, fungicides, herbicides, plant growth regulators and so on.

l Principle and characteristics of liquid Fertilizer pesticide filling machine

A.Fertilizer pesticide filling machine is automatic piston filling machine. The cylinder drives a piston to extract and punch the material, the one-way valve is used to control the flow of the material, and the stroke of the cylinder is controlled by the magnetic spring switch, and the filling amount can be adjusted.

B. Pesticide filling machine design is reasonable, easy to operate, pneumatic parts are used in Germany Siemens and Taiwan AirTac pneumatic components.

C. Material contact parts are made of 316L stainless steel, in line with GMP requirements.

D. Filling quantity and filling speed can be adjusted arbitrarily and filling precision is high(±0.1%).

E. The filling nozzles head adopts anti-drip and lifting filling device.

Filling outlet with up and down adjustment and diving function, increase filling space and ensure that the material will not overflow due to the fast filling speed, no requirements for bottle type, special-shaped bottle can also.

l Maintain

Before starting the Fertilizer pesticide filling machine, first you must turn the machine with the handle to see if there is any abnormality in its rotation, and then start the machine if it is normal. When the pesticide filling machine is adjusted, it is necessary to tighten the loose screws, and turn the automatic pesticide filling machine with the shaking handle to see whether its action meets the requirements. Only when it meets the requirements can it be turned on.

When adjusting the Fertilizer pesticide filling machine, the tools should be used appropriately. It is strictly prohibited to disassemble parts with too large tools or too much force, so as not to damage the parts or affect the performance of the pesticide filling machine.

The continuous operation time is less than 10 hours a day to ensure the cleaning of the cooling water and the normal work of the pump. The water cooling motor of the water-cooled main shaft of the pesticide filling machine must not be short of water. The cooling water should be replaced regularly to prevent the water temperature from being too high.

In winter, if the working environment temperature is too low, the water in the tank can be replaced with antifreeze.