Full Automatic Gel Filling Machine

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MG is the top manufacture factory of filling line specialized for liquid gel filling capping and label machine ,with highly accurate and anti corrosive material and anti explosive motor.
Full Automatic liquid gel piston servo filling machine were primarily designed to handle high viscosity soap liquids,with stainless steel 316L material and high speed filling system and Siemens operation system for avoid any spillage drop and soap foam overflow.We promise that you’ll enjoy high accuracy and no spillage in your liquid filling line to increase your production efficiency and meet your deadlines.
It's perfect that the easy installation and use liquid hand gel piston servo filling machine with the function of one button to cleaning complete machine(only need to open the water valve and press the cleaning function button on the Siemens screen,the filling machine will automatically reciprocate and the cleaning times can be set).
MG,a leading global liquid filling machine manufacturer and supplier,develop a totally customized filling/capping /label/packing machine for you.

TAGS

gel filling machine,automatic hand gel filling machine,gel filling capping label machine

l Specification

1. Filling nozzles head optional 6-20 nozzles

2.Corrosive liquid nozzles head material:Titanium alloy and PP/PVDF/PFA material

3.Viscous nozzles head material:Stainless steel 316L  

4.Filling speed from 2000BPH-15000BPH

5.Suitable bottle capacity 50ml-5000 ml

6.Filling accuracy ±0.1%

7.Anti explosive motor

8.PLC:Siemens operation screen

9.Supply power:220V/380V

10.Machine weight:550kg

11.Power:1.5KW

12.Applicable bottle diameter:Ф30mm-Ф100mm

13.Machine size:2000mm*1200mm*2300mm

14.Air pressure:0.4Mpa-0.6Mpa

l Automatic filling line accessory

The automatic filling line has the functions such as automatic filling and and screw type bottle feeding,bottle detecting (no bottle no filling,no bottle no cap feeding system),connect automatically label machine and packing machine.

1.Automatic unscrambler machine

It is able to arrange for the bottle in line erectly to next feeding procedure,easy linking in line The equipment has beautiful figure,advanced design,novel structure.Stably running,low noise,easy operation and cleaning.

Filling quantity:100-5000 ml plastic bottle

Yield of arranging:≥99%  

Power supply:220 V 50Hz

Speed control:Motor adjusting speed

Single machine noise:≤60 dB

Weight:Approx.500 Kg

Production capacity:80-120 b/min

2.Automatic capping machine 

Automatic inline capping machine has four speed adjustable motors which separately used in lid arranging,sleeve lid,lid capping and conveying,in the capping process can be automatic arrange lid,automatic sleeve lid,automatic capping.As the capping machine use bottle clamping belt to ensure the bottles not fall down when lid sleeving and capping,this capping machine has simple structure, good steadiness,adjust convenient,no need to change spare parts,only need some adjustment.Suits for the round shape,rectangular flat shaped and irregular shape bottle capping for foodstuff,pharmacy,cosmetic,daily chemical,fertilizer and chemical industry.

Current supply:220 V,50Hz (or according to client voltage requirement)

Power:2.2Kw

Capping production speed:2000~9000 bottles/hour

Container month diameter: 40-100mm

Suitable cap diameter:20-90 mm

Machine weight:650 kg

Machine dimension (LxWxH):2000x850x2050mm

3.Automatic label machine

The machine adopts Germany advanced technology and high powered components small inertia servo motor to reach the real perfect labeling.The system carries out high response and highly reliability by the professional approved program controller of German Siemens CO.and Mitsubishi servo system,it carries out communication between machine and man by touch screen,the precision of the main machine can up to 0.01meter per min during the process of the sending label control.

4.Automatic case packing machine

Automatic Case Packing Machine is an automatical equipment gathering the case opening,stocking,casing,sealing and other functions in one machine.We can also take the optional mechanical hand to achieve the labeling on the cases and cases stocking for further transportation.The stable speed of this machine can reach 4 cases per minutes.All the performances of the machine have been reach the top level technology of the world.

Speed:360 cases/hour

Case size:Min 300 x 250 x 200 mm Max 600 x400 x 400 mm

Power AC 380 V 3P 50HZ 7500

Air pressure:>0.6 MPA

Air Consumption:<1 CMB/h

Dimension:4000x2000*2600mm

Weight:1200 kg

5.Automatic conveyor

Conveyor systems

Single,dual or triple conveyor extension

Manufacturing of MG conveyors (single,double or triple) in anodized aluminium or stainless steel with transfer curves (flex chains).The width of the conveyor and the motorization power are not standardized:we manufacture customized conveyors.

Stainless steel or polyethylene tube guides are integrated into the conveyor.This complementary solution allows to optimize your packaging line (automatic and semi-automatic filling and labelling machines).

Our custom conveyors/extensions can be adapted to all packaging machines and all automatic labelling machines,automatic filling machines and complete packaging lines designed and manufactured by MG.

MG variable speed conveyors are built to fit your production needs.They are available in a wide variety of lengths,widths,and construction materials and types.Both straight and curved configurations(L,S,and U-shapes)are available to help you maximize your production proficiency and fit your space requirements.The modular design allows you to add complete conveyors or extensions to your existing production line.Whatever your packaging environment may be,MG will manufacture the right conveyor to suit your needs.

l Piston servo filling machine

Filling machine adopts servo control stainless steel valve filling,can be applied to different viscous materials

Contact with the material are 304 or 316L stainless steel production,corrosion resistance and acid and alkali resistance,simple disassembly,easy to clean,in line with health requirements.

Servo piston pump,easy to adjust and measure,reliable

High storage tank,filling by the material level switch control

Drop-proof filling needle,with suction back function,effectively prevent wire drawing dripping leakage phenomenon.

The machine is easy to clean and disinfect,easy to change,easy to adjust specifications.Speed control for frequency conversion speed control,no bottle no filling.

l Gel production line

Our gel liquid filling machines are designed to meet the changing needs of the gel industry.we manufacture the ideal machinery to handle your gel needs and meet your production goals.

Automatic servo piston filling machine fill hand sanitizer and gel and dish washing liquid and laundry soap liquid full line ,optional automatic capping machine label machine code machine packing line.

Intellectual high viscosity filling machine is the new-generation improved volumetric filling machine.the whole machine uses the in-line structure and it is driven by the servo motor.volumetric filling principle can realize the high precision of filling.It is controlled by the PLC,human interface and easy operation.

l Operation details of gel filling machine

1. According to the specifications of the liquid gel filling machine,adjust the opening of the square ball valve on the filling nozzle head.When the filling specification is large,the valve should be opened larger and the filling specification is small,and the opening should be small when there is foaming,and the opening should be large when there is no foaming

2. The unit and quantity of the time relay shall be selected according to the size of the filling specifications and shall be determined according to the filling specifications.In general,the measuring unit shall be seconds and the time relay should be accurate to seconds.

3. Turn on the power to start the air compressor and set the compressed air pressure to the specified value

4. Open the feed valve,let the material into the tank at the top of the liquid hand gel filling machine.Only when the material reaches the specified liquid level in each filling process,the filling will be accurate

5. Filling specifications or filling quantity (i.e.,calculated value) * time = required time or current time or acquired filling quantity package specification = required time adjust the time relay to the required time value,refill and measure,make small adjustments if any,until the specification is met

6. When the hand gel filling machine is repaired or shut down after work,please close the manual ball valve of the upper feed pipe to prevent the overflow of the feed liquid from damaging the machine

Note:

Therefore,when we operate the liquid hand gel filling machine,in addition to regulating their own operation mode,we should pay more attention to the above operation details which are easy to be ignored,so as to avoid big problems caused by a small detail problem.

Simplified design for ease of maintenance and service due to less complex parts.

Direct drive results in less maintenance and reduced downtime (e.g.no chains and sprockets).