The filling machine is mainly a small category of products in the packaging machine, from the packaging point of view of the material can be divided into liquid filling machine, paste filling machine, powder filling machine, granule filling machine; In terms of the degree of automation of production, it is divided into semi-automatic filling machine and automatic filling production line.
The filling capacity of a single filling machine can be adjusted from a minimum of 100 grams to a maximum of 25 kilograms.
Type of bottles:
Disinfectant, hand sanitizer gel, detergent, washing liquid, shampoo, shower gel, hand sanitizer, glass water, etc.
The filling volume of traditional filling machine is 300 ml to 25 kg, which requires at least several equipment to meet different filling volume. This filling machine only needs one equipment to meet the above needs. It is especially suitable for filling daily chemical products, disinfection products, chemical products and other industries.
Directions for use
1, because the filling machine is an automatic machine, so easy to pull the bottle, bottle cushion, bottle cap size are required to be unified.
2. Before starting the car, you must turn the machine with the handle first to see if there is any abnormality in its rotation. You can start the car after it is confirmed that it is normal.
3. When adjusting the machine, the tools should be used properly. It is strictly prohibited to use too large tools or too hard to dismantle the parts to avoid damaging the parts or affecting the performance of the machine.
4. When the machine is adjusted, tighten the loose screws, turn the machine with the handle to see whether its action meets the requirements, then you can start.
5. The machine must be kept clean. Oil stains, liquid medicine or glass debris on the machine are strictly prohibited to avoid corrosion of the machine.
The machine in the production process, timely remove the liquid or glass debris.
(2) Before the shift, the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department.
(3) should be wiped once a week, especially in the usual use is not easy to clean the place to wipe or blow with compressed air.
Disinfection and flushing
1. Loosen the upper and lower setting screws, remove the injection system for overall disinfection, or disassemble separately for disinfection and cleaning.
2. Put the liquid inlet pipe in the cleaning liquid and start the machine for cleaning.
3. There may be some errors in the actual filling of the 500ml model. Before the formal filling, use the measuring cylinder to measure correctly.
4. Needle tube for filling machine, standard 5ml or 10ml syringe for Type 10, 20ml glass filling machine for Type 20, 100ml glass filling machine for Type 100.
1. After unpacking the machine, first check whether the technical data is complete and whether the machine is damaged during transportation, so as to solve the problem in time.
2. Install and adjust the feeding components and discharging components according to the shape diagram in this manual.
3. Add new lubricating oil to each lubricating point.
4. Rotate the machine with the handle to check whether the machine is running in the correct direction (the main shaft facing the motor is counterclockwise). The machine must protect the grounding.
Methods and steps for daily maintenance of filling machine
Filling machinery is a machine for filling objects, is a small category of packaging machine products, from the degree of automation of production can be divided into semi-automatic filling machine and automatic filling production line; From the point of view of material packaging can be divided into liquid filling machine, paste filling machine powder filling machine granule filling machine. Recently, with the QS certification of food edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machinery in the position of filling machinery.
1: Every day before going to work, observe the water filter and oil mist of the pneumatic combination of two parts. If there is too much water, it should be removed in time, and the oil level is not enough, it should be refueled in time.
2: in the production, we should often patrol and observe the mechanical parts to see whether the rotation and lifting are normal, whether there is abnormal, whether the screw is loose; 3: often check the ground wire of the equipment, contact requirements are reliable; Clean the scale regularly; Check whether there is air leakage in the pneumatic pipeline and whether the air pipe is broken.
4: Replace the lubricating oil (grease) every year, check the tightness of the chain, and adjust the tension in time. 5: if it is stopped for a long time, the material in the pipeline should be emptied.
6: do a good job of cleaning, keep the surface of the machine clean, often remove the accumulated material on the scale body, pay attention to keep the electronic control cabinet clean.
7: the sensor is a high-precision, high sealing, high sensitivity device, is strictly prohibited to impact and overload, the working process shall not contact the maintenance need not be disassembled.