CSD Filling Machine
Advanced CSD Filling Machine Solutions for Sparkling Beverage Production
Reliable, High-Speed CSD Filling Solutions
MG machine offers high capacity carbonated drink filling machine for soda production line to soft drink plants all over the world. Our CSD filling machines are designed to deliver outstanding carbonation retention while running at speeds of 2,000 to 36,000 bottles per hour. Soft drink plant CapEx and OpEx are reduced with MG services and product performance assurance. Contact us now for details and customized solution.
At the cutting edge of global beverage equipment supplier, MG Machine specializes in high precision carbonated soft drink filling machine that applies to CSD filling line for large output and stable product quality. Our solutions are at the heart of any successful CSD production line, enabling brands to improve soda plant expenses , while guaranteeing long-term dependability, agility, and scalability for operations of any size.
High-Speed Carbonated Beverage Filling
Our flagship product is the 3-in-1 Carbonated Drink Filling Machine, integrating rinsing, isobaric filling, and capping into one automated, seamless system. Engineered for the rigorous demands of CSD plant operations, it is the ideal drink making machine for producers of cola, soda, sparkling water, and other effervescent beverages.
Fully Automated CSD Filling Workflow
Bottle Feeding & Positioning:
Empty bottles are fed via a conveyor and positioned by a screw-guided system for smooth entry into the washing section. Bottles are rinsed inside and out with purified water, with optional drying for strict hygiene.
Carbonated beverages are filled under controlled CO₂ pressure using precise electronic or semi-electronic valves, minimizing foam, preserving carbonation, and ensuring consistent fill levels.
After filling, bottles move to the automatic capping station for secure sealing, then proceed smoothly to labeling and packaging systems.
Key Features & Technological Advantages
Precision Isobaric Filling & CO2 Retention
Our CSD filling lines are based on advanced isobaric (counter-pressure) filling technology. The procedure pressures the bottle with co2 before filling, equalizing the tank pressure to help keep up the carbonation level. The beverages maintain consistent fizz, minimal product wastage due to foaming and ideal taste in every bottle which is essential for the brand quality.
High-Speed Production with Unmatched Accuracy
Our machines are profit oriented and with a capacity from 2,000 to 36,000 bottles per hour (BPH), it is applicable for different size of business. Filling heads and precision valves that are servo driven fill each container to the exact preset volume, ensuring maximum yield and control of soft drink plant cost manufacturing plant cost through efficiency.
Hygienic Design with Clean-in-Place (CIP)
Steri production is a must. Our equipment includes an integrated Clean-in-Place (CIP) system, which enables complete automated cleaning and sterilization of all surfaces in contact with product without the need for equipment disassembly. This is to maintain the highest sanitation standards, eliminate cross-contamination and comply with worldwide food safety regulations.
Energy-Efficient & Cost-Optimized Operation
We design for your bottom line. Our carbonated filling machines include energy saving features, variable frequency drives, and PLC (Programmable Logic Controller) systems that allow you to consume less power. Quick-changeover designs reduce downtime between runs, contributing to a more efficient operation and controlling your long term soda bottling line cost.
Robust Construction & Premium Components
The machine frame and all product contact parts are constructed of high quality SUS 304 or 316 stainless steel, which is rust-proof, sturdy and stable for long term use. We use internationally recognized brands for key components, such as motors, valves and sensors. Everything is described in our configuration list and you can be sure that the machine is reliable and was built with precision.
Technical Specifications & Models
Our range of CSD filling machines is designed to scale with your production needs.
| Model | Capacity (Bottles/Hour) | Suitable Bottle Size | Power (kW) | Key Application |
|---|---|---|---|---|
| DCGF10-8-4 | 1,000 BPH | 250ml – 2L | 2.5 | Pilot plants, craft soda production |
| DCGF14-12-5 | 2,000 BPH | 250ml – 2L | 2.5 | Small to medium-scale CSD manufacturing |
| DCGF18-18-6 | 4,000 BPH | 250ml – 2L | 4.5 | Medium-scale soft drink manufacturing |
| DCGF24-24-8 | 7,000 BPH | 250ml – 2L | 7.0 | Expanding production lines |
| DCGF32-32-10 | 10,000 BPH | 250ml – 2L | 10.0 | Large-scale beverage production |
| DCGF40-40-12 | 15,000 BPH | 250ml – 2L | 12.0 | High-volume CSD plant operations |
| DCGF60-60-20 | 20,000+ BPH | 250ml – 2L | 15.0 | Major beverage corporates |
Standard Premium Configuration
| No. | Component | Brand | Origin | Purpose |
|---|---|---|---|---|
| 1 | PLC System | Siemens | Germany | Central machine control & logic |
| 2 | Touchscreen HMI | Siemens | Germany | User interface & operation |
| 3 | Contactors | Siemens | Germany | Electrical circuit control |
| 4 | Frequency Drive | Siemens | Germany | Precise motor speed control |
| 5 | Photoelectric Sensor | Autonics | Korea | Accurate bottle position detection |
| 6 | Air Switch | Siemens | Germany | Circuit protection |
| 7 | Bearings | NSK | Japan | Ensure smooth, durable mechanical motion |
Why Partner with MG Machine?
End-to-End Expertise
We are more than just beverage machine manufacturers; we provide comprehensive solutions from layout planning to after-sales support.
Customization Flexibility
Every CSD plant has unique needs. We customize machine parameters, filling heads, and cap handling systems to match your specific bottles, beverages, and output goals.
Proven Global Reliability
Our machines are engineered for 24/7 operation in demanding environments, trusted by producers worldwide to minimize downtime.
Dedicated Support
We ensure a smooth project lifecycle with professional installation, thorough operator training, and readily available spare parts.
FAQ
What types of beverages can your carbonated filling machine handle?
Our CSD filling machines are specifically engineered for all carbonated drinks, including cola, lemon-lime soda, ginger ale, tonic water, sparkling water, and carbonated fruit juice blends. The isobaric filling principle is key to preserving their distinct carbonation levels.
How does the machine minimize carbonation loss (CO2) during filling?
The core of our technology is the isobaric filling process. The bottle is pre-pressurized with CO2 to equal the pressure in the product tank before the liquid valve opens. This pressure equilibrium prevents CO2 from escaping the beverage, ensuring optimal fizz and consistent taste.
Can the machine accommodate different bottle sizes and shapes?
Yes. Our machines are designed for flexible changeover. By adjusting the screw guides, filling height, and capping heads, and selecting the appropriate recipe on the Siemens HMI, you can switch between a wide range of PET, glass, or can containers efficiently.
What is the primary factor affecting the total soft drink manufacturing plant cost for a setup like this?
The single largest capital investment is typically the carbonated filling machine itself. The final soda manufacturing plant cost depends on the chosen machine’s capacity (BPH), level of automation, and any required customizations. Operational costs are then influenced by energy efficiency, yield (minimized waste), and maintenance needs—all areas where our machines excel.
Do you offer complete CSD production lines, not just the filler?
Absolutely. As experienced beverage machine manufacturers, we can supply and integrate a complete CSD plant solution, including water treatment, syrup blending, carbonation, rinsing, filling, capping, labeling, and packaging equipment.
Request a Custom Quote for Your CSD Plant
Ready to elevate your CSD manufacturing capabilities? Contact our engineering team today for a detailed consultation and a customized quotation tailored to your specific production targets and budget.
