Fruit sauce process line
The Rotary Jam Filling Line provides a complete range of filling solutions for sauces, jams, and other viscous liquids.
The system includes sauce filling machines, capping machines, labeling machines, and conveyors, forming a fully integrated production line.
Our comprehensive installation and commissioning services ensure that the automatic rotary jam filling line operates efficiently and meets your specific production requirements.
Customized
Sauce Filling Machines
The equipment caters to production scales from 1,000 up to 30,000 bottles per hour, greatly boosting daily output for producers.
Advanced recipe management enables it to activate/deactivate the overpressure filling, so that high-viscosity products can be filled accurately and stably.
One Line, Multiple Containers and Sauces
The machine adapts flexibly to different bottle shapes and container types, with one system filling volumes from 6.4 oz to 128 oz. It minimizes product waste and offers fast changeovers, easy spot cleaning, and low maintenance. Designed for glass or plastic bottles and jars, the line handles a wide range of products including ketchup, mayonnaise, jam, honey, sauces, dressings, hummus, butter, and more.
Supporting production speeds from 1,000 to 30,000 bottles per hour, the system significantly increases output. Advanced recipe management allows operators to activate or deactivate overpressure filling, ensuring accurate and stable filling for high-viscosity products.
Sauce Filler Salient Features
- Schneider servo system-regulated, variable-rate filling.
- Easy-to-use Schneider PLC-integrated digital control.
- Easy changeover and maintenance on the hot sauce bottling machine.
- ISO-9001-certified manufacturing, & GMP standard stainless steel.
- Bottom-up filling, bottleneck location, touchscreen controls volume; servos control filling pistons, & individual piston adjustment.
- Stainless steel frames protect the filling zone,
- Double, treble, and more sauce bottle filling digital control. To prevent foaming. nozzles may match liquid levels above or below the bottle opening.
- The hot sauce bottle filling machine features a three-step-filling to prevent bubbling and spilling.
Details of Sauce Filling Machine
Washing Heads
1. Into bottle way is air conveyor direct connection with Bottle Neck.
2. All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
3. 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
4. 304/316 stainless steel washing pump make the machine more durable.
Filing Heads
1. Round bottle, contact-type volumetric filling method.
2. Vacuum suction after filing to avoid dripping.
3. S/S 304 frame, top plate.
4. Main electronic components, famous brand, touch screen, PLC by Mitsubishi.
5. Sterile product connection interface provided by customer.
Capping Heads
1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3. No bottle no capping
4. Automatic stop when lack of bottle
5. Capping effect is stable and reliable, Defective rate ≤0.2％
Flat Conveyor
1. Energy saving. High efficient. Adapt to customer factory layout.
2. Special lubrication system, keep products clean, health, safety.
3. Extended service life.
4. Electric eyes design keep whole line running safety and quickly.
5. Overload protection mechanism to effectively ensure the safety of the machine.
Detailed Parameters
| Project Name: Automatic Piston / Flowmeter Filling Machine | Jam and Sauce Products | |||
| Bottle Material | Bottle Shape | Filling Range | Filling Heads | Production Capacity |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 0.2L-6L | 4-80 | 1000-20000bph |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap Closing Method | Applicability for both crowning and capping, mechanical instant sealing or servo controlled sealing | |||
| Bottle Components | Rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling Precision | Limit deviation: ±2-3g Standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature: 10~40℃ Humidity: No dew | |||
| User Electrical Supply Specification | Voltage: 380V±5% 3phase Frequency: 50HZ±1% | |||
Sauce Filling Machine Advantages
Flexible Pumps
Volume displacement plunger pump, adjustable pumps, fast and easy.
Effective Filling
Efficiently fill free-flowing liquids and even viscous sauces with tiny particles.
Advanced PLC Control
PLC control system, color touch screen display, filling volume adjustable, simple to use.
Customize
Depending on your production capacity, set up from 18, 24，32 to 40 +filling heads.
Sauce Filling Machine Applications
- We’ll begin with sauce filling. Most producers rely on the standard 2oz, 5oz, 10oz and 12oz glass bottles and some on squeeze plastic bottles for packaging their sauces.
- A commercial bottling hot sauce equipment may consist of gravity and piston. Sauce thickness determines the machine. Like mayonnaise, thicker sauces, salsas and chutneys require a piston-driven pneumatic machine to fill or press. Gravity filler machines work with water-like sauces.
- As most commercial sauces are thick we’ll be using the piston style sauce bottling equipment. Based on the size of your facility and your sauce volume, the filling heads on our automatic sauce bottling machine can be raised from 18 to 40.
we’re here to all your questions
Does MG Machinery provide a complete jam filling line?
Yes, MG Machinery designs and manufactures complete, automated jam filling lines that include filling, capping, and labeling machines, offering a seamless and efficient turnkey solution for high-quality jam production.
Can your jam filling line handle different fruit consistencies?
Absolutely, our jam filling lines are expertly engineered to handle a wide range of consistencies, from smooth jellies to chunky fruit preserves, ensuring precise filling without compromising product integrity.
How is hygiene maintained in your jam filling line?
Our jam filling lines are constructed with food-grade stainless steel and feature easy-clean designs and optional CIP systems to ensure the highest hygiene standards are met for all food safety requirements.
Can the jam filling line be customized for different jar sizes?
Yes, MG jam filling lines are highly customizable, with quick-change parts and adjustable settings that allow you to easily switch between various jar shapes and sizes for flexible production runs.
A Filling Solution That Doubles Efficiency
— Proven by 100+ Factories
Tell us your product, and we’ll match you with the most suitable filling solution.
